Bhowra-West Colliery
Engineering Transparency • Open ArchitectureDEMO SYNTHETIC

System Transparency, Data Provenance & Attributions

Complete technical disclosure of architecture tiers, dependency licensing, data classification, and statutory benchmarks.

1. Four-Tier Engineering Architecture

Tier 1: Subsurface Sensing & Edge Hardware

Designed around an ESP32-S3 microcontroller (dual Xtensa LX7 @ 240MHz) with hardware floating-point acceleration. Integrates a BNO085 3-axis inclinometer (0.01° tilt resolution), a TI ADS1220 24-bit delta-sigma ADC for vibrating wire strain gauges, and a Murata piezoelectric geophone for microseismic acoustic emissions.

Unit BOM Cost: ₹ 4,850 (~$58 USD) • Sub-GHz LoRa (IN865 Band)
Tier 2: Ingestion Backhaul & Validation

Accepts compact 20-byte binary packets over sub-GHz LoRaWAN gateways forwarded to the Next.js HTTPS ingestion route (`/api/telemetry/ingest`). Uses strict Zod contract validation, CRC-16 checksum verification, and idempotent deduplication.

Protocol: HTTPS POST with `x-api-key` • Zero Public Unauthenticated Writes
Tier 3: Statistical Risk Engine & Fusion

Combines running Median Absolute Deviation (MAD), robust Z-scores, and Exponentially Weighted Moving Average (EWMA) filters to eliminate transient blasting vibration false alarms. Applies Pearson inter-station spatial correlation across neighboring sensor nodes.

5-State Risk Engine: Normal → Advisory → Watch → Warning → Critical
Tier 4: Statutory Operations & Vector GIS

Provides 14 operational surveillance views, a Canvas 2D vector GIS displaying cadastral mine panels and surface railways, Web Audio emergency sirens, and statutory shift handover logs compliant with DGMS CMR 2017 Regulation 112.

Cryptographic Audit: SHA-256 Hashed Operational Shift Ledger

2. Data Classification & Truthfulness Matrix

To prevent synthetic or demonstrative data from being misinterpreted as physical colliery measurements, every piece of information is strictly classified:

ClassificationBadgeDefinition & Operational MeaningExamples in Current Build
LIVELIVE SENSINGData transmitted directly from physical hardware stations through `/api/telemetry/ingest` in real-time.Hardware bench tests • Live ESP32-S3 test link
SIMULATEDSIMULATEDDeterministic PRNG-generated strata deformation time-series produced by the client-side Strata Event Simulator.16-node convergence scenarios • Progressive subsidence events
DEMODEMO SYNTHETICStatic fixtures, panel boundaries, and shift records modeled to demonstrate colliery operations.Bhowra-West demo mine profile • Panels P-101 to P-104 • Form IV preview
EXTERNAL / BENCHMARKEXTERNAL InSAREmpirical mathematical curves, cadastral reference coordinates, or statutory threshold standards.CMPDI empirical subsidence trough profile • DGMS CMR 112 thresholds

3. Open-Source Dependencies & Licensing Transparency

Package / LibraryVersionLicenseRole in MINE GUARD
Next.js16.3.5MITFull-stack React framework with App Router & Route Handlers
React & React DOM19.2.8MITComponent rendering and client state management
Lucide React1.47.0ISCIndustrial iconography and UI status glyphs
Tailwind CSS4.0.0MITUtility-first styling conforming to industrial color tokens
@supabase/supabase-js2.116.0Apache 2.0PostgreSQL persistence client with Row-Level Security
Zustand5.0.15MITHigh-performance reactive state store for simulation & alerts
IBM Plex Sans & MonoGoogle FontsSIL OFL 1.1Self-hosted industrial typography bundled at build time

4. Hardware Bill of Materials (BOM) & Cost Analysis

Commercial underground monitoring stations imported from overseas cost between ₹1,50,000 to ₹4,50,000 per station. MINE GUARD achieves an open-architecture fabricated unit cost of ₹4,850 (~$58 USD):

SubsystemComponent SelectionCost (INR)Cost (USD)
Processing & LoRa RFESP32-S3-WROOM-1 (16MB Flash) + Semtech SX1262 (IN865)₹ 1,180$ 14.20
Transducers & 24-Bit ADCBNO085 0.01° Inclinometer + TI ADS1220 24-bit ADC + Piezo₹ 1,420$ 17.10
Power Conditioning3.2V 3200mAh LiFePO4 cell + TI TPS7A2533 Ultra-low noise LDO₹ 680$ 8.20
Enclosure & MountIP68 Die-cast enclosure + SS304 22mm rockbolt bracket clamp₹ 1,150$ 13.85
PCB & Hardware Glands4-Layer FR4 1.6mm PCB + M12 IP68 brass cable glands₹ 420$ 5.05
Total Fabricated Unit Production Cost₹ 4,850$ 58.40

5. Statutory References & Technical Citations

  • DGMS CMR 2017 Regulation 112: Strata Control and Monitoring Plan (SCAMP) statutory guidelines for underground coal workings.
  • DGMS Technical Circular (Coal) No. 04 of 2017: Instrumental monitoring of strata behavior in depillaring panels.
  • IS/IEC 60079-11: Explosive atmospheres — Equipment protection by intrinsic safety 'i' standard.
  • CMPDI Subsidence Prediction Guidelines: Empirical angle of draw (32°) and trough profile parameters for Jharia Coalfield Barakar measures.